OUR CERTIFICATES
ISO 9001:2015
ISO14001:2015
ISO 45001:2018
ISO 9001:2015
ISO14001:2015
ISO 45001:2018
A scalable, cost-efficient sanitaryware production concept based on modern high pressure casting (HPC) and a structured two-phase implementation enabling a fast market entry with long-term competitiveness. Executed to German project management standards, with 40+ years of experience across body preparation, casting, drying, glazing and plant integration.
Why this concept
…
HPC enables short cycle times and high output per machine the basis for industrial-scale production.
Optimized process flow, reduced drying time and efficient resource use lower the cost per unit.
The two-phase approach allows a controlled initial investment with full upgrade flexibility.
Stable, controlled process parameters give reproducible quality across all stages.
Capacity can be expanded in line with demand without structural plant changes.
Automation-ready design minimizes manual intervention.
Example confIguratIon
…
| Cycle time (start to start) | 35–40 min (incl. demoulding & cleaning; casting cycle ~18–25 min) |
| Moulds per machine | 12 |
| Cycles per shift | 12 · 3 shifts/day |
| Number of machines | 3 HPC machines |
| Gross production | 1,296 pcs/day · 388,800 pcs/year |
| Working days | 300 days/year |
| Yield rate | 85% |
| Net (saleable) output | approx. 330,480 pcs/year |
Example high-volume configuration; final values are project-dependent.
Compact HPC plant
Linear process flow with clear separation of areas and minimized transport. HPC needs up to ~6× less space than conventional plaster casting. Total footprint: approx. 5,000 m² covered + 3,000 m² open.
| DEPARTMENT / AREA | COVERED (M²) | OPEN (M²) |
|---|---|---|
| Raw material preparation | 600 | — |
| High pressure casting | 900 | — |
| Drying | 700 | — |
| Glazing | 600 | — |
| Internal logistics & transport | 500 | 500 |
| Laboratory & quality control | 200 | — |
| Utility systems | 300 | 300 |
| Finished goods / packaging | 500 | 1,200 |
| Raw material outdoor storage | — | 1,000 |
| Circulation, access & safety | 700 | — |
| Total | 5,000 | 3,000 |
Conceptual distribution; final layout defined in detailed engineering.
Order to stable production
…
Engineering, manufacturing, factory testing & shipment prep.
Approx. 20–30 weeks.
Mechanical & electrical installation, commissioning & testing.
Approx. 10–16 weeks.
Trials, process optimization, stabilization & operator training.
Approx. 5–10 weeks.
Share your products, target capacity and site we tailor the concept, layout and scope to your project.