OUR CERTIFICATES
ISO 9001:2015
ISO14001:2015
ISO 45001:2018
OUR CERTIFICATES
ISO 9001:2015
ISO14001:2015
ISO 45001:2018

Turnkey Plant Solutions

Project Planning

From first concept to running production

Building a new sanitaryware plant or expanding an existing one is decided long before the first machine arrives. CASTIMO supports ceramic manufacturers through every stage of a turnkey project: from the initial feasibility study and capacity planning, through factory layout and process engineering, to installation, commissioning and the ramp-up to stable production.

Developed in accordance with German engineering standards and backed by more than a decade of experience in high pressure casting, our project planning connects all production stages into one efficient, reliable line.

Phase 1

Analysis & feasibility

Phase 2

Plant design & engineering

Phase 3

Realization

Phase 4

Commissioning & ramp-up

Phase 5

Operation & after-sales

01

Analysis & feasibility

Every successful plant starts with an honest assessment. Before any equipment is specified, we analyze whether and how your project can reach its targets under real conditions.

02

Plant design & engineering

The plant concept translates the feasibility results into a factory that works as one continuous line from slip preparation to final inspection.

03

Realization

During implementation, CASTIMO acts as your single point of responsibility coordinating deliveries, suppliers and interfaces so the project stays on schedule.

04

Commissioning & ramp-up

A plant is only finished when it produces at target quality. We stay on site until it does.

05

Operation & after-sales

For CASTIMO, production start is not the end of the project it is the beginning of a long-term partnership that keeps your plant performing.

Plan Your Turnkey Plant

Tell us your products, target capacity and site new facility, expansion or in-house mould shop and we propose the right complete solution.

Products & Solutions

The complete production system from one source

Engineering, equipment, moulds, installation, commissioning and ramp-up one contract, one responsibility, one contact person. From the first feasibility study to stable series production.

Project phases

Porous Resin

High-porosity resin systems for High Pressure Slip Casting over 100,000 casting cycles per mould.

Systems & products

Mould Care & Paint

Cleaning, care and mould paints for maximum mould lifetime and consistent casting results.

Systems & products

Reckli

RECKLI products for model and mould production clean mould release and flawless plaster moulds with fast setting and long service life.

Systems & products

Mould Service

From model development to serial moulds our own mould shop, not a subcontractor.

Systems & products

Material Preparation

Slip and glaze preparation, storage, screening and weighing the basis for constant casting quality.

Casting Systems & Machines

Traditional bench casting and high pressure casting machines of the ANKA series dimensioned to your output.

Systems & products

Drying Systems

A smart drying solution with digital process integration uniform, optimised drying that minimises cracking, warping and surface imperfections.

Glazing Systems

Glaze application, retouching, foot wiping and syphon glazing from manual cabins to carousel lines.

Systems & products

Firing Systems

Firing is integrated into the overall layout to ensure smooth material flow and compatibility with the defined production concept kiln type, capacity and kiln-car concept are dimensioned to the casting output.

Automation & Robotics

Casting, glazing and logistic robots added where they pay off, not everywhere.

Systems & products

Internal Logistics

Transport and conveyor systems connecting every stage of the line.

Systems & products

Project Planning​

Feasibility, capacity concept and factory layout the earlier we are involved, the more efficient your plant becomes.

Systems & products

Laboratory & Testing ​

Laboratory equipment and functional testing for running production.

Systems & products

Refurbished Equipment ​

Overhauled machines where the budget decides available equipment changes continuously, information on request.

Systems & products

Service & Spare Parts

Spare parts, modernization and training after handover.

Systems & products

Porous Resin

High-porosity resin systems for High Pressure Slip Casting over 100,000 casting cycles per mould.

Systems & products

Mould Care & Paint

Cleaning, care and mould paints for maximum mould lifetime and consistent casting results.

Systems & products

Mould Service

From model development to serial moulds our own mould shop, not a subcontractor.

Systems & products