Porous Resin

Porous resin from one of the leading manufacturers worldwide

High-porosity resin systems for High Pressure Slip Casting

With porous resin moulds, high pressure casting delivers 20 or more products per shift from a single mould where traditional plaster casting allows only one or two. With proper coordination of mould design and slip formulation, CASTIMO moulds achieve over 100,000 casting cycles. All resins ship as 4-component systems with long processing times and high pressure resistance.

The business case

Resin Systems: FINE PORE, MICRO & PRO

Castimo offers four- and five-component porous resin systems in MICRO and PRO versions. Each system is selected according to application, mould size and production requirements for optimal performance in high-pressure casting processes.

RESIN FINE PRO

5 - 10 MM

The finest pore structure in the range for delicate surfaces and fine slip formulations where surface quality takes priority over cycle speed. The extended processing time allows complex mould geometries to be cast without defects.

Key Facts

  • This pore structure is specifically designed for fine parts of slip and reduces clogging (contamination) of pores.
  • Minimal deformation in the pressure casting system due to its high resistance.
  • Products will be shipped with 4 component system.
  • Easy casting thanks to long processing time.
  • Ensures long mold life.
  • High pressure and abrasion resistance.
Working pressure
5-30 bar
Mean pore radius
12-15 micron
Porosity
25-30 %
Flexural strength
20-23 N /mm2
Compressive resistance
44-47 N /mm2
Flow rate
12-15 l/min
Shrinkage
approx. 0,2%

RESIN MICRO

12 - 15 MM

Small pore structure of 12–15 microns, designed for fine slip parts the tight structure reduces pore clogging and keeps casting behaviour stable over the mould’s lifetime.

Key Facts

  • Thanks to its medium/large pore structure, it allows you to get products 25% faster in the pressure casting system compared to Castimo Resin Micro.
  • Minimal deformation in the pressure casting system due to its high resistance.
  • Products will be delivered with 4 component system.
  • Easy casting thanks to long processing time.
  • Ensures long mold life.
  • High pressure and abrasion resistance.
Working pressure
5-30 bar
Mean pore radius
16-19 micron
Porosity
5-30 bar
Flexural strength
5-30 bar
Compressive resistance
5-30 bar
Flow rate
16-21 I/min
Shrinkage
approx. 0,2%

RESIN PRO

16 - 19 MM

Medium to large pore structure of 16–19 microns for maximum drainage delivering products around 25 % faster than the MICRO version where slip formulation allows it.

Key Facts

  • Thanks to its medium/large pore structure, it allows you to get products 25% faster in the pressure casting system compared to Castimo Resin Micro.
  • Minimal deformation in the pressure casting system due to its high resistance.
  • Products will be delivered with 4 component system.
  • Easy casting thanks to long processing time.
  • Ensures long mold life.
  • High pressure and abrasion resistance.
Working pressure
5-30 bar
Mean pore radius
16-19 micron
Porosity
5-30 bar
Flexural strength
5-30 bar
Compressive resistance
5-30 bar
Flow rate
5-30 bar
Shrinkage
5-30 bar

Related

Porous Resin in the Production System

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Serial moulds from our own mould shop.

CASTIDUR cleaning keeps the pores open, cycle after cycle.

ANKA Casting Machines

HPC machines built around the mould system.

Turnkey Plant Solutions

The complete production system from one source.

Request Resin System Recommendation

Tell us about your products, slip and casting process we recommend the right MICRO or PRO system and configuration.

Products & Solutions

The complete production system from one source

Engineering, equipment, moulds, installation, commissioning and ramp-up one contract, one responsibility, one contact person. From the first feasibility study to stable series production.

Project phases

Porous Resin

High-porosity resin systems for High Pressure Slip Casting over 100,000 casting cycles per mould.

Systems & products

Mould Care & Paint

Cleaning, care and mould paints for maximum mould lifetime and consistent casting results.

Systems & products

Reckli

RECKLI products for model and mould production clean mould release and flawless plaster moulds with fast setting and long service life.

Systems & products

Mould Service

From model development to serial moulds our own mould shop, not a subcontractor.

Systems & products

CNC Service

CNC machining for sanitaryware, tableware and technical ceramics from porous resin blocks to individual machining requests. We also offer our CNC service for projects outside the ceramics industry.

Material Preparation

Slip and glaze preparation, storage, screening and weighing the basis for constant casting quality.

Systems & products

Casting Systems & Machines

Traditional bench casting and high pressure casting machines of the ANKA series dimensioned to your output.

Systems & products

Drying Systems

A smart drying solution with digital process integration uniform, optimised drying that minimises cracking, warping and surface imperfections.

Systems & products

Glazing Systems

Glaze application, retouching, foot wiping and syphon glazing from manual cabins to carousel lines.

Systems & products

Firing Systems

Firing is integrated into the overall layout to ensure smooth material flow and compatibility with the defined production concept kiln type, capacity and kiln-car concept are dimensioned to the casting output.

Systems & products

Automation & Robotics

Casting, glazing and logistic robots added where they pay off, not everywhere.

Systems & products

Internal Logistics

Transport and conveyor systems connecting every stage of the line.

Systems & products

Project Planning​

Feasibility, capacity concept and factory layout the earlier we are involved, the more efficient your plant becomes.

Systems & products

Laboratory & Testing ​

Laboratory equipment and functional testing for running production.

Systems & products

Refurbished Equipment ​

Overhauled machines where the budget decides available equipment changes continuously, information on request.

Systems & products

Service & Spare Parts

Spare parts, modernization and training after handover.

Systems & products

Porous Resin

High-porosity resin systems for High Pressure Slip Casting over 100,000 casting cycles per mould.

Systems & products

Mould Care & Paint

Cleaning, care and mould paints for maximum mould lifetime and consistent casting results.

Systems & products

Reckli

RECKLI products for model and mould production clean mould release and flawless plaster moulds with fast setting and long service life.

Systems & products

Mould Service

From model development to serial moulds our own mould shop, not a subcontractor.

Systems & products

CNC Service

CNC machining for sanitaryware, tableware and technical ceramics from porous resin blocks to individual machining requests. We also offer our CNC service for projects outside the ceramics industry.