OUR CERTIFICATES
ISO 9001:2015
ISO14001:2015
ISO 45001:2018
OUR CERTIFICATES
ISO 9001:2015
ISO14001:2015
ISO 45001:2018

One Piece WC Casting Machine

Low pressure casting line for plaster moulds designed for the flexible and efficient production of one-piece WCs with stick-on rim, and equally suitable for water closets with open or closed rim, bidets and cisterns.

Freshly cast one-piece WCs on the conveyor bench

The casting system consists of two modular casting benches with movable mould cars and adjustable tilting positions. An integrated drying system supports plaster mould drying between the casting cycles, allowing multiple production cycles per day.

A hydro-pneumatic demoulding device moves along the casting line and supports fast and efficient product removal. The green pieces are then placed on a movable conveyor bench for inspection and further processing. An additional lifting system supports the drying of individual mould parts and helps improve the overall production flow.

Key Features

Two modular casting benches with movable mould cars and adjustable tilting positions; mechanized lifting groups for the upper body part and the rim mould.

Integrated drying system for the plaster moulds between casting cycles multiple production cycles per day.

Hydro-pneumatic demoulding device travelling along the casting line; green pieces are placed on a movable conveyor bench for inspection.

Additional lifting system for drying individual mould parts and improving the production flow.

Line length and capacity follow your production target, with space for all service systems.

Technical Data

Parameter One Piece WC Casting Machine
Product Water closet (one piece, stick-on rim)
Machine dimensions (L × W × H) 26.5 × 6.50 × 3.90 m*
Casting benches 2
Moulds per casting bench 35 + 34
Demoulding Hydro-pneumatic demoulding device
Operators per shift 2
Work shifts per day (incl. mould drying) 1–2
Compressed air consumption (6 bar) 3 Nm³/cycle
Installed power (casting bench / drier) 15 kW / 43 kW
Casting yield 90 %

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The complete production system from one source

Engineering, equipment, moulds, installation, commissioning and ramp-up one contract, one responsibility, one contact person. From the first feasibility study to stable series production.

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Slip and glaze preparation, storage, screening and weighing the basis for constant casting quality.

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A smart drying solution with digital process integration uniform, optimised drying that minimises cracking, warping and surface imperfections.

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Glaze application, retouching, foot wiping and syphon glazing from manual cabins to carousel lines.

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Firing is integrated into the overall layout to ensure smooth material flow and compatibility with the defined production concept kiln type, capacity and kiln-car concept are dimensioned to the casting output.

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Internal Logistics

Transport and conveyor systems connecting every stage of the line.

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Project Planning​

Feasibility, capacity concept and factory layout the earlier we are involved, the more efficient your plant becomes.

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Laboratory & Testing ​

Laboratory equipment and functional testing for running production.

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Service & Spare Parts

Spare parts, modernization and training after handover.

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Porous Resin

High-porosity resin systems for High Pressure Slip Casting over 100,000 casting cycles per mould.

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Mould Care & Paint

Cleaning, care and mould paints for maximum mould lifetime and consistent casting results.

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Mould Service

From model development to serial moulds our own mould shop, not a subcontractor.

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